钙铁助剂对粉煤灰熔融性和结晶行为的影响机理

王冀; 郭航昊; 路广军; 渠永平; 马志斌

doi:10.19906/j.cnki.JFCT.2023050

钙铁助剂对粉煤灰熔融性和结晶行为的影响机理

doi: 10.19906/j.cnki.JFCT.2023050

王冀^1,,
郭航昊^2,,
路广军^2,,
渠永平^3,,
马志斌^2, ,

1.
中北大学化学与化工学院, 山西太原 030051
2.
山西大学资源与环境工程研究所国家环境保护煤炭废弃物资源化高效利用技术重点实验室, 山西太原 030006
3.
中北大学材料科学与工程学院, 山西太原 030051

基金项目: 山西省基础研究计划青年项目（ 202203021212135），国家自然科学基金（ 22078181），山西省重点研发计划（ 202102090301004，202102090301024，202102090301025），山西省研究生创新项目（2022Y131）资助

详细信息

作者简介:
王冀（1993-），男，山西汾阳人，博士，从事煤基固废资源化利用方向。E-mail: wangji625@nuc.edu.cn

通讯作者:
E-mail: mazhibin@sxu.edu.cn

中图分类号: TQ343
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- 被引次数: 0
出版历程
- 收稿日期: 2023-05-18
- 修回日期: 2023-06-13
- 录用日期: 2023-06-13
- 网络出版日期: 2023-06-27
- 刊出日期: 2024-01-09

Influence mechanism of Ca-Fe flux on fusibility and crystallization behavior of coal fly ash

WANG Ji^1
,,
GUO Hanghao^2
,,
LU Guangjun^2
,,
QU Yongping^3
,,
MA Zhibin^{2
, ,}

1.
School of Chemistry and Chemical Engineering of North University of China, Taiyuan 030051, China
2.
Institute of Resources and Environmental Engineering of Shanxi University, State Environmental Protection Key Laboratory on Efficient Resource-utilization Techniques of Coal Waste, Taiyuan 030006, China
3.
School of Materials Science and Engineering of North University of China, Taiyuan 030051, China

Funds: The project was supported by the Shanxi Province Science Foundation for Youths (202203021212135), National Natural Science Foundation of China (22078181), Shanxi Province Key Research and Development Program (202102090301004, 202102090301024 and 202102090301025) and Shanxi Province Graduate Innovation Project (2022Y131).

摘要

摘要: 利用粉煤灰制备高强度无机纤维是实现其高值化利用的重要路径，由于粉煤灰硅铝含量较高，可通过添加钙铁助剂降低均质化过程中原料熔融温度，避免降温拉丝过程中结晶行为。本工作研究了空气气氛下不同含量及比例钙铁助剂对煤灰熔融性及结晶行为的影响机理。结果表明，空气气氛下氧化钙（CaO）与氧化铁（Fe₂O₃）不存在协同助熔效果，CaO的助熔效果优于Fe₂O₃。高温下Fe₂O₃未与硅铝组分生成低熔点矿物，而添加CaO有利于将难熔的莫来石转化为钙长石，使得粉煤灰熔点大幅度降低；然而，当CaO添加量超过30%时，生成了大量的钙黄长石，使得粉煤灰熔点迅速升高。降温过程中，铁元素以赤铁矿形式析出，析晶温度相对较低；而钙元素以钙长石形式析出，析晶温度相对较高，不利于无机纤维制备过程中纺丝操作。当CaO含量为32.46%时，粉煤灰熔点最低，且降温过程中无晶体析出，因此，在粉煤灰基无机纤维制备过程中应选择钙基助剂调控熔融性和结晶行为。
- 粉煤灰 /
- 无机纤维 /
- 钙铁助剂 /
- 熔融性 /
- 结晶行为
Abstract: The preparation of high-strength inorganic fibers by coal fly ash is an important method to achieve its high-value utilization. Due to high content of SiO₂ and Al₂O₃ in coal fly ash, it is necessary that Ca-Fe flux should be added to decrease melting temperature of coal fly ash during homogenization of slag and avoid crystallization behavior during preparation of fibers. In this paper, the influence mechanism of Ca-Fe flux on the fusibility and crystallization behavior of coal fly ash under air atmosphere was investigated. The results show that calcium oxide (CaO) and iron oxide (Fe₂O₃) does not show synergistic fluxing effect on fusibility of coal fly ash under air atmosphere, moreover, the fluxing effect of CaO on fusibility is more obvious than that of Fe₂O₃. At high temperature, Fe₂O₃ cannot react with silicon-aluminum components to form low melting point minerals, while CaO is beneficial to transform refractory mullite into anorthite, which greatly reduces the melting point of fly ash. However, excess CaO (>30%) leads to formation of calcium feldspar, which increases melting point of fly ash obviously. During the cooling process, iron precipitates in the form of hematite while calcium precipitates in the form of anorthite, and the crystallization temperature of hematite is lower than that of anorthite. When content of CaO is 32.46%, the melting point of coal fly ash is the lowest, and there is no crystallization during the cooling process. Therefore, CaO is suitable to adjust fusibility and crystallization behavior of coal fly ash during preparation of inorganic fiber.
- coal fly ash /
- inorganic fiber /
- Ca-Fe flux /
- ash fusion temperature /
- crystallization

HTML全文

FIG. 2874. FIG. 2874.

FIG. 2874. FIG. 2874.

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图 1 不同钙铁添加量粉煤灰完全液相温度

Figure 1 Liquidus temperature of CFA with different Ca-Fe flux

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图 2 钙铁添加剂对粉煤灰熔融温度的影响

Figure 2 Effect of Ca-Fe flux on ash fusion temperature of CFA

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图 3 基于FactSage计算的添加30%钙铁助剂粉煤灰矿物质演化

Figure 3 Mineral transformations of CFA with 30% Ca-Fe flux calculated by FactSage

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图 4 基于FactSage计算的添加40%钙铁助剂粉煤灰矿物质演化

Figure 4 Mineral transformations of CFA with 40% Ca-Fe flux calculated by FactSage

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图 5 不同温度下添加30%钙铁助剂粉煤灰的XRD谱图

Figure 5 XRD of CFA with 30% Ca-Fe flux at different temperature

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图 6 1400 ℃添加钙铁粉煤灰样品的XRD谱图

Figure 6 XRD of CFA with different Ca-Fe flux at 1400 ℃

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图 7 SiO₂-Al₂O₃-FeO_x-CaO体系的三元相图

Figure 7 Ternary phase diagram of SiO₂-Al₂O₃-FeO_x-CaO system

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图 8 添加30%钙铁助剂粉煤灰熔体在降温过程的 DSC 曲线

Figure 8 DSC curves of CFA with different Ca-Fe flux during cooling

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图 9 降温过程中添加30%钙铁助剂粉煤灰的XRD谱图

Figure 9 XRD of CFA with 30% Ca-Fe flux during cooling

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表 1 粉煤灰化学组成

Table 1 Chemical composition of coal fly ash

Sample Chemical composition w/%
SiO₂ Al₂O₃ Fe₂O₃ CaO TiO₂ K₂O SO₃ MgO Na₂O P₂O₅

CFA 50.10 39.00 3.62 2.46 1.35 0.87 0.63 0.53 0.31 0.29

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