Experimental study on the vaporization characteristics of wood chips under airflow bed conditions
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Graphical Abstract
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Abstract
High-temperature gasification experiments of wood chips were conducted on a drop-tube furnace experimental platform to study the effects of temperature and steam-to-biomass ratio (S/B) on the gaseous and solid-phase products under entrained flow reactor conditions. Gaseous products were analyzed using a gas analyzer, and the results revealed that increasing the temperature significantly promoted the production of effective gases, specifically H2 and CO, in the syngas. When the temperature reached 1300 ℃, the yield of effective gases in the syngas reached its maximum value of 814.88 g/kg. As the temperature increased, both the gas yield and carbon conversion efficiency increased. At 1300 ℃, the gas yield was 1.98 m3/kg, and the carbon conversion efficiency reached 90.65%. The H2/CO ratio exhibited a trend of increasing first and then decreasing with temperature; it peaked at 2.18 at 1100 ℃, indicating that while temperature promoted H2 production, it also influenced the balance between H2 and CO. The introduction of steam into the gasification process enhanced the generation of H2 but reduced the overall yield of effective gases in the syngas. As the S/B ratio increased, the gas yield and carbon conversion efficiency showed a pattern of first increasing and then decreasing. At an S/B ratio of 2, both gas yield and carbon conversion efficiency reached their maximum values of 1.78 m3/kg and 86.90%, respectively. This suggests that while higher S/B ratios can boost H2 production, they may also have an inhibitive effect on the overall gasification efficiency by reducing the yield of other gases. Under high-temperature conditions, the C and H elements in the wood chips tended to transfer to the gas phase rather than to remain in the liquid or solid phases. The introduction of steam encouraged the transfer of C elements, which would otherwise remain in the liquid phase, into the gas phase, while some of the C elements also remained in the solid phase. Furthermore, a large influx of steam caused most of the hydrogen to exist in the liquid phase in the form of H2O. This process suggests that steam plays a dual role in enhancing H2 production while also altering the distribution of carbon and hydrogen in the different phases. Scanning electron microscope (SEM) analysis of the solid-phase products showed that, as both temperature and S/B ratio increased, spherical particles gradually formed on the surface of the gasification char. Initially, these particles were hypothesized to result from the melting of inorganic elements. However, further X-ray diffraction (XRD) analysis indicated that these spherical particles were likely the result of the aggregation of inorganic elements through solid-phase reactions at high temperatures, rather than being formed through a melting process. X-ray photoelectron spectroscopy (XPS) analysis of the carbon-containing functional groups in the solid-phase products revealed that as the temperature increased, the C−C and C−H bonds in the gasification char were broken down, leading to the formation of oxygen-containing functional groups such as hydroxyl (−OH) and ether (C−O) bonds. However, the increase in the S/B ratio did not significantly affect the C−C/C−H bonds, suggesting that the effects of steam on the chemical structure of the gasification char are limited compared to temperature.
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