染布厂污泥对高灰熔融温度(AFT)煤灰熔融行为的改性及其机理

Modification of ash fusion behavior of high ash fusion temperature (AFT) coal by textile dyeing sludge addition and its mechanism

  • 摘要: 为解决煤气流床(EFB)气化过程中的结渣问题,在还原气氛下研究了染布厂污泥(TDS)对高灰熔融温度(AFT)煤的熔融特性的影响。通过X射线衍射、傅里叶变换红外光谱(FT-IR)和FactSage计算研究其变化机理。结果表明,当TDS含量添加20%−25%时,流动温度降至1380 ℃以下,满足EFB气化的液态排渣要求。随着TDS含量的增加,低熔点矿物(如铁尖晶石、钙长石和钠长石)的形成导致AFT降低。网络结构的桥氧键被金属离子(如Fe2+、Ca2+、Na+)破坏,大量的非桥氧(NBO)键生成,导致硅酸盐网络结构疏松,AFT降低。Si−O−Si键和Si−O−Al键的峰值强度逐渐降低,Fe−O键和Si−O−M(M:Ca2+或Na+)键的振动增强被FT-IR证实了NBO的形成。FactSage计算的结果与实验中灰熔融行为具有一致性。

     

    Abstract: To address the slagging problem during coal entrained-flow bed (EFB) gasification, the influences of textile dyeing sludge (TDS) addition on the fusing characteristics of high ash fusion temperature (AFT) coal were explored under a reducing atmosphere. And the change mechanisms were investigated by X-ray diffraction, Fourier Transform Infrared Spectroscopy (FT-IR) and FactSage calculation. The results showed that the flow temperature of high ash fusion temperature (AFT) coal decreased below 1380 °C when the TDS addition reached 20%−25%, which met the requirements of liquid-slag removal for EFB gasification. With the content of TDS increasing, the formations of low-melting minerals (e.g., hercynite, anorthite, and albite) decreased AFT. The bridging oxygen bonds of the network structure were destroyed by metal ions (e.g., Fe2+, Ca2+, Na+), formation of much non-bridged oxygen (NBO) bonds relaxed the silicate network, thus decreasing the AFT. The formations of NBO bonds were confirmed by gradual decreases in the peak strengths of Si−O−Si and Si−O−Al bonds and intensified the vibration of Fe−O and Si−O−M ( M: Ca2+ or Na+) bonds. FactSage calculation results were in good agreement with the experimental ash fusion behavior.

     

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