微细腔内甲烷湿空气低温重整积炭特性的热力学分析

Thermodynamic analysis of carbon deposition for methane reforming at low temperature in micro-combustor

  • 摘要: 微细腔内重整积炭会引起催化剂失活和孔道堵塞,甲烷低温自热重整技术的提出,既有利于实现微燃烧器中甲烷的持续稳定燃烧,又能有效降低热点和减少积炭。通过热力学分析,探讨常压下反应温度低于973K时微细腔内自热重整积炭的影响因素及重整特性。结果表明,温度、空碳比及水碳比对积炭生成有重要影响。微细腔内积炭含量随温度升高先增大后减小;贫氧环境下,空碳比和水碳比的增加不仅对减少积炭有效,对氢气产生也有利;同时,甲烷自热重整系统与无水系统相比减碳性能优越。甲烷质量流量为6.6g/h、空碳比和水碳比分别为2和1时,积炭产生的温度为680K~850K,并在785K达到积炭质量分数的最大值为0.66%,此时甲烷转化率和氢气质量含量分别为53.43%和2.37%;且消碳对应的空碳比和水碳比分别约为2.4和1.1。

     

    Abstract:  Carbon deposition caused by reforming in micro-combustor brings catalyst deactivation and channel snarl-up. The technology of methane wet-air autothermal reforming is presented to realize methane last, steady-state combustion and to reduce carbon deposition. The effects for carbon deposition below 973K are discussed by thermodynamic analysis at 0.1MPa in this paper. Results show that temperature, air-methane ratio and steam-methane ratio contribute a lot to the carbon deposition. In micro-combustor, carbon deposition increases with temperature increasing first, then decreases; it is beneficial to reduce carbon deposition as well as to produce hydrogen with air and steam increase under lean oxygen; at the same time, autothermal reforming compared with non-steam system is superior on reducing carbon deposition in micro-combustor. When methane mass flow is 6.6g/h, air-methane ratio and steam-methane ratio are respectively 2 and 1 in micro-combustor, the carbon deposition temperature range is at 680K~850K. The largest mass fraction of carbon deposition is 0.66% and occurred at 785K, also the methane conversion rate and the mass fraction of hydrogen are approximately 53.43% and 2.37%; and that, requirements of air-methane ratio and steam-methane ratio to eliminate the carbon deposition are about 2.4 and 1.1 respectively.

     

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